The Advanced Crumb Rubber Manufacturing Process
To maintain ultra-low contamination levels, Khandesh executes a multi-stage Crumb Rubber Manufacturing Process powered by heavy-duty ambient mechanical grinding.
Mechanical Shredding
Heavy-duty dual-shaft shredders break down whole tyres into uniform rubber chips while separating and removing the structural steel.
Magnetic & Pneumatic Extraction
High-intensity magnetic separators remove up to 99.9% of steel wire, while specialized pneumatic systems separate and remove textile fibers, leaving behind clean and refined rubber material.
Precision Sieving
Advanced vibratory screening systems sort the clean rubber particles into precise sizes, ranging from 10 Mesh to ultra-fine 80 Mesh, ensuring consistent particle grading.
Specialized Focus: Brake Pad Rubber Powder & Friction Materials
In automotive safety engineering, Brake Pad Rubber Powder is vital for optimizing friction performance. Incorporating high-purity reclaimed rubber powder or micro-mesh natural rubber powder into brake friction linings delivers key operational advantages:
Noise & Vibration Elimination — Dampens high-frequency brake squeal and harshness (NVH dampening).
Thermal Friction Stability — Maintains reliable, consistent braking force across extreme temperature fluctuations.
Extended Wear Life — Increases friction pad elasticity, preventing surface micro-cracking under heavy usage.
Why Choose Khandesh?
High Hydrocarbon Content — Premium TBR tyre material offers excellent elasticity, strength, and durability.
High Purity — Ultra-clean rubber contains less than 0.1% steel and textile contamination, helping protect processing equipment.
Cost-Effective Solution — Using crumb rubber can reduce raw material costs by around 15% to 30% compared to expensive virgin polymers.
Reliable Dual-Facility Supply — Manufacturing facilities in Madhya Pradesh and Arunachal Pradesh support consistent supply and efficient delivery across markets.
Partner with a Reliable Indian Supplier
Whether you need 20 Mesh Crumb Rubber in bulk for road paving or 80 Mesh Crumb Rubber for specialized automotive applications, Khandesh provides consistent-quality rubber tailored to your specific requirements.
You can request free samples, Technical Data Sheets (TDS), or a customized export quotation to get started.
Frequently Asked Questions
What mesh size of Crumb Rubber does Khandesh offer?
Khandesh offers Crumb Rubber in different mesh sizes, including 10 Mesh, 20 Mesh, 30 Mesh, 60 Mesh, and 80 Mesh. The right size depends on your application, such as rubber flooring, road and asphalt projects, rubber compounding, automotive applications, and other industrial uses.
How does Khandesh manufacture Crumb Rubber?
Khandesh uses a multi-stage mechanical recycling process to convert TBR tyres into clean Crumb Rubber. The tyres are shredded into smaller pieces, followed by the removal of steel wires and textile fibres. The processed rubber is then screened into different mesh sizes for consistent grading.
Why does Khandesh use TBR tyre feedstock for Crumb Rubber?
Khandesh uses Truck and Bus Radial (TBR) tyres as its primary feedstock because they offer good rubber quality, strength, and durability. Using consistent TBR feedstock also helps maintain uniformity and reliable quality across batches.
What is Crumb Rubber used for?
Khandesh's Crumb Rubber can be used across various applications, including rubber flooring, sports surfaces, road and asphalt projects, rubber compounding, automotive products, and industrial applications. Different mesh sizes can be selected based on the specific performance and processing requirements.
Can I request Crumb Rubber samples or technical details from Khandesh?
Yes. Businesses can contact Khandesh to request samples, Technical Data Sheets (TDS), product specifications, and pricing details based on their requirements.
