Project Details
Recycled Rubber Granules
Recycled Rubber Granules: The Elite Choice for Turf & Tracks
Project overview
At Khandesh Rubtech, we manufacture high-grade Recycled Rubber Granules (SBR) specifically engineered for high-performance sports surfaces. From FIFA-standard football turfs to Olympic-style running tracks, our granules provide the elasticity, safety, and durability required for professional-grade athletics.
The Khandesh Advantage Eco-Friendly Foundation: We transform end-of-life tyres into high-value sports infrastructure, promoting a circular economy. Consistency: Our advanced grinding technology ensures uniform granule size, which is critical for even surfacing and preventing "dead spots" on tracks. Dust-Free: Our multi-stage aspiration process removes textile fibers and dust, ensuring a cleaner installation and better bonding with PU binders. Bulk Supply Capability: Located in the Nimrani Industrial Area, we are strategically positioned to supply large-scale projects across India.
Our Video
Advanced Manufacturing Process
At our state-of-the-art facility in Nimrani, we use a multi-stage Ambient Grinding Process to ensure the highest quality output:
Metal Extraction: Utilizing high-intensity magnetic separators to ensure the granules are 100% wire-free and safe for skin contact.
Fiber De-dusting: A specialized air-aspiration system removes nylon and textile fibers, ensuring the granules bond perfectly with Polyurethane (PU) binders.
Precision Sizing: Automated vibratory screens grade the granules into exact millimeter ranges (e.g., 1–4mm), preventing uneven surfaces on the field.
Key Benefits for Sports Infrastructure
Enhanced Elasticity: High polymer content provides a "spring-back" effect, reducing player fatigue during long matches.
Cost-Effective: As a direct manufacturer, we offer a high-performance alternative to EPDM for base layers, significantly lowering the total project cost without compromising safety.
Non-Toxic & Odorless: Our granules are processed to minimize the typical "rubber smell," making them suitable for indoor sports halls and school playgrounds.
Longevity: Resistant to compaction; the granules stay loose and bouncy even after years of heavy foot traffic.
Maintenance & Longevity Tips
For project managers and facility owners, using Khandesh granules simplifies upkeep:
Leveling: Due to the angular shape of our granules, they resist "migration" (moving to the corners of the field) better than rounded alternatives.
Low Moisture Retention: The material does not rot or mold, ensuring the turf remains hygienic throughout the monsoon season.
Frequently Asked Questions (FAQ)
Q: What is the ideal size for Football Turf infill?
Ans: We generally recommend our 1mm to 4mm granules. This size provides the best balance between drainage and player stability.
Ans: We generally recommend our 1mm to 4mm granules. This size provides the best balance between drainage and player stability.
Q: Are these granules safe for children's playgrounds?
Ans: Yes. Our mechanical cleaning process ensures that all steel and textile contaminants are removed, making the surface soft and safe for impact attenuation (fall protection).
Ans: Yes. Our mechanical cleaning process ensures that all steel and textile contaminants are removed, making the surface soft and safe for impact attenuation (fall protection).
Q: How do you handle large-scale logistics?
Ans: Our dispatch team coordinates nationwide shipping from our Nimrani plant. We offer various packaging options, including 25kg bags or 1-Ton Jumbo bags for large project sites.
Ans: Our dispatch team coordinates nationwide shipping from our Nimrani plant. We offer various packaging options, including 25kg bags or 1-Ton Jumbo bags for large project sites.
Q: How many kilograms of granules are required for a standard football turf?
Ans: 1. For a standard 3G artificial turf with a 50mm pile height, the general requirement is:
2. Silica Sand Layer: Approx. 25 kg per square meter (to provide stability and weight).
3. Rubber Granule Infill: Approx. 12–15 kg per square meter (to provide the "shock-pad" effect and keep fibers upright).
Note: Requirements may vary based on turf pile height and density.
Q: What is the difference between Rubber Granules and EPDM granules for sports tracks?
Ans: RG (Recycled): Best used as the Base Layer (9mm–10mm thickness). It provides excellent shock absorption at a lower cost.
EPDM (Virgin): Best used as the Top Wearing Course (3mm–6mm thickness). It is UV-stable, stays vibrant in the sun, and resists wear and tear from running spikes. Using our SBR granules as the base layer can save up to 40% on total project material costs compared to a 100% EPDM track.
Q: Why is "Dust-Free" quality so important for running tracks?
Ans: When granules are mixed with Polyurethane (PU) binder, any dust or fine textile fiber acts as a barrier, preventing the glue from sticking to the rubber. This leads to the surface "peeling" or cracking over time. At Khandesh Rubtech, our multi-stage air aspiration removes 99% of dust and fiber, ensuring a lifetime bond.
Q: How does the "Multi-Angular" shape of Khandesh granules benefit turf?
Ans: Unlike rounded granules that can "flow" or migrate to the corners of the field, our multi-angular granules interlock with each other and the turf fibers. This keeps the infill level even, even in high-traffic areas like the penalty box or center circle.
Q: Can these granules be used for "Wet Pour" playground flooring?
Ans: Absolutely. Our 1.0mm–4.0mm granules are the industry standard for the Base Layer of seamless "Poured-in-Place" (PIP) rubber flooring. It provides the critical fall-height protection required for children's safety.
Q: What are the shipping and bulk order options?
Ans: We cater to large-scale infrastructure projects across India.
1. Packaging: 40kg PP bags or 1-Ton Jumbo bags.
2. Daily Capacity: Up to 30 Tons per day, ensuring we meet tight project deadlines.
3. Logistics: Direct dispatch from our Nimrani (M.P.) plant to your site via trusted transport partners.
